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Pallet and payload specifications

The robot is only intended to transport pallets within the supported dimensions and overhang. You must ensure that the correct SICK configuration is applied for the pallet type your robot transports.

MiR1200 Pallet Jack robots are shipped to handle EPAL1 pallets by default with a 50 mm overhang to all sides. MiR1200 Pallet Jack can only be configured to support one load type.

The robot's safety system, docking procedure, and intended use are designed and tested using pallets that meet the design requirements. Using pallets that do not meet requirements introduces additional residual risks and is unintended behavior.

MiR does not provide pallets.

The robot uses the top boards on the pallet as markers to dock to the pallet correctly—see Pallet specifications. Top boards must be within the requirements. The robot can dock to either side of the pallet. The robot can only pick up or place pallets from the side without pallet openings if the pallet or rack is raised from the ground.

If the robot has issues docking to a pallet, coat the end of the pallet with a non-reflective material that has a light, neutral color and maximum 10 GU (gloss). We recommend using a matte light gray.

Pallet specifications

MiR1200 Pallet Jack is designed for pallets and payloads with the dimensions described in this section.

If the robot transports a pallet outside of the dimensions supported by the applied SICK configuration file, the Protective fields are inadequate. The robot or its load may collide with personnel or obstacles.

  • Apply the SICK configuration file that matches with the pallets used on your site.

  • If your site uses several pallet types, ensure that the robot is only used with pallets it supports.

  • Inform relevant personnel that the robot can only be used with certain pallet types.

Pallet typeMinimum SW versionDimensions

EPAL 1 - wood

MFE 1.1.0

A: 800 (+8/-5)B: 1200C: 144 (+10 / -0)D: 100 (+5 /-0)

E: 100

F: 145

G: 228

EPAL 1 - gray or black plastic

MFE 1.2.0

A: 800 (±2)B: 1200 (±2)C: 152 (+6/-2)D: 131 (±1)

E: 100 (±2)

F: 151 (±2)

G: 225 (±2)

EPAL 1 - blue plastic

MFE 1.2.0

A: 800 (±5)B: 1200 (±5)C: 160 (±2)D: 100 (±2)

E: 100 (±2)

F: 150 (±2)

G: 225 (±2)

EPAL 3 - wood

MFE 1.2.0

A: 1000 (±3)B: 1200 (±3)C: 144 (+8/-2)D: 100 (+3/-1)

E: 146 (±2)

F: 146 (±2)

G: 281 (±2)

EPAL 3 - gray or black plastic

MFE 1.2.0

A: 1000 (±3)B: 1200 (±3)C: 152 (+6/-2)D: 131 (±1)

E: 143 (±2)

F: 146 (±2)

G: 284 (±3)

Nestable pallet (1163 × 1240) - black plastic

MFE 1.2.0

A: 1163 (±2)B: 1240 (±2)C: 147 (±1)D: 100

E: 140

F: 140

G: 372

Cart (1240 × 1240) - blue metal

MFE 1.2.0

A: 1240 (±5)B: 1240 (±5)C: 320 (±5)
D: 190 (±5)E: 330 (±5)F: 150 (±5)

Payload distribution

The following drawings illustrate where the center of mass (CoM) of payloads must be located for safe operation with different payloads.

The robot is designed to carry a payload that:

  • Weighs up to 1 200 kg, including the weight of the pallet.

  • Is maximum 2 meters in height.

  • Does not exceed the footprint of the pallet and payload more than the dimensions in Pallet specifications.

The exact payload limit depends on the pallet design, payload distribution, application, and driving surface. It is the responsibility of the commissioner to determine the safe payload limit each pallet can support.

Use shrink wrap to fasten all payloads that can come loose during operation. It is the responsibility of the operator to ensure a stable payload.

The CoM with generic measuremetn corresponding to the table below
Payload600 kg800 kg1 000 kg1 200 kg
A250 mm250 mm325 mm400 mm
B100 mm100 mm75 mm50 mm
C500 mm450 mm350 mm250 mm
D600 mm600 mm600 mm600 mm